{"id":5489,"date":"2023-03-29T15:57:31","date_gmt":"2023-03-29T15:57:31","guid":{"rendered":"https:\/\/solutionsreview.com\/enterprise-resource-planning\/?p=5489"},"modified":"2023-08-04T20:00:24","modified_gmt":"2023-08-04T20:00:24","slug":"top-3-uses-of-computer-vision-to-elevate-manufacturing-processes","status":"publish","type":"post","link":"https:\/\/solutionsreview.com\/enterprise-resource-planning\/top-3-uses-of-computer-vision-to-elevate-manufacturing-processes\/","title":{"rendered":"Top 3 Uses of Computer Vision to Elevate Manufacturing Processes"},"content":{"rendered":"<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-5494\" src=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2023\/03\/Top-3-Uses-of-Computer-Vision-to-Elevate-Manufacturing-Processes.jpg\" alt=\"Top 3 Uses of Computer Vision to Elevate Manufacturing Processes\" width=\"800\" height=\"400\" srcset=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2023\/03\/Top-3-Uses-of-Computer-Vision-to-Elevate-Manufacturing-Processes.jpg 800w, https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2023\/03\/Top-3-Uses-of-Computer-Vision-to-Elevate-Manufacturing-Processes-300x150.jpg 300w, https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2023\/03\/Top-3-Uses-of-Computer-Vision-to-Elevate-Manufacturing-Processes-768x384.jpg 768w, https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2023\/03\/Top-3-Uses-of-Computer-Vision-to-Elevate-Manufacturing-Processes-540x270.jpg 540w, https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2023\/03\/Top-3-Uses-of-Computer-Vision-to-Elevate-Manufacturing-Processes-162x81.jpg 162w, https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2023\/03\/Top-3-Uses-of-Computer-Vision-to-Elevate-Manufacturing-Processes-360x180.jpg 360w, https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2023\/03\/Top-3-Uses-of-Computer-Vision-to-Elevate-Manufacturing-Processes-400x200.jpg 400w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/p>\n<p style=\"text-align: justify;\"><em><strong>As part of Solutions Review\u2019s\u00a0<a href=\"https:\/\/solutionsreview.com\/solutions-review-contributor-guidelines\/\" target=\"_blank\" rel=\"noopener\">Contributed Content Series<\/a>\u2014a collection of articles written by industry thought leaders in maturing software categories\u2014Sunil Kardam, the SBU Head of Logistics &amp; Supply Chain at<a href=\"https:\/\/gramener.com\/\" target=\"_blank\" rel=\"dofollow noopener\"> Gramener<\/a>, explains how computer vision technology can improve a company&#8217;s manufacturing processes.<\/strong><\/em><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">In the manufacturing world, companies constantly strive<\/span><a href=\"https:\/\/www.mckinsey.com\/featured-insights\/americas\/building-a-more-competitive-us-manufacturing-sector\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">\u00a0to produce higher returns<\/span><\/a><span style=\"font-weight: 400;\"> on capital, which makes maximizing productivity and improving efficiency more crucial than ever. The heart of the matter is that complexity of heavy machinery and surging demand might throw a spanner in the works. <\/span><span style=\"font-weight: 400;\">Therefore, numerous <a href=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/free-manufacturing-erp-buyers-guide\/\" target=\"_blank\" rel=\"noopener\">manufacturers are turning to innovative solutions<\/a> such as computer vision to stay ahead of the curve, gain a competitive edge in a fast-paced environment, and future-proof their businesses.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">Simply put, a computer vision system is like an incredibly fast pair of eyes that can identify objects, detect motion, and interpret information from videos, images, and other visual inputs. Although this technology has been around for years, thanks to recent advancements in the field, its accuracy has gone<\/span><a href=\"https:\/\/www.forbes.com\/sites\/forbestechcouncil\/2022\/06\/22\/how-five-industries-are-using-computer-vision-technologies\/?sh=47d2c4df635b\" target=\"_blank\" rel=\"noopener\"> <span style=\"font-weight: 400;\">from 50 percent to 99 percent<\/span><\/a><span style=\"font-weight: 400;\">\u00a0in less than a decade.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">Computer vision has the potential to help companies improve the manufacturing process in various ways, whether it is dealing with faulty machines or ensuring product quality. Even though only<\/span><a href=\"https:\/\/www.insight.com\/en_US\/campaigns\/hva\/insight\/early-adopters-see-value-in-computer-vision.html\" target=\"_blank\" rel=\"noopener\"> <span style=\"font-weight: 400;\">10 percent of organizations<\/span><\/a><span style=\"font-weight: 400;\"> currently leverage this innovative technology to improve business operations, we are witnessing more manufacturing players employ this solution.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">Let&#8217;s take a closer look at three ways computer vision can enable organizations to optimize manufacturing processes.<\/span><\/p>\n<h3 style=\"text-align: justify;\"><strong>Say Goodbye to Unplanned Downtime<\/strong><\/h3>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">Unplanned downtime can be a major headache for manufacturers, with severe consequences ranging from reduced productivity and unhappy customers to significant loss of revenue. According to studies, this problem costs industrial manufacturers a staggering<\/span><a href=\"https:\/\/www2.deloitte.com\/content\/dam\/Deloitte\/us\/Documents\/process-and-operations\/us-cons-predictive-maintenance.pdf\" target=\"_blank\" rel=\"noopener\"> <span style=\"font-weight: 400;\">$50 billion<\/span><\/a><span style=\"font-weight: 400;\"> yearly.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">By implementing a computer vision system, including image segmentation and pattern detection, manufacturing companies can detect equipment issues before they escalate into major problems and keep heavy machinery running without glitches. Here&#8217;s how.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">A computer vision solution monitors the machinery&#8217;s condition and provides valuable insights into which parts are deteriorating the fastest. When maintenance is required, engineering teams receive real-time alerts, analysis reports, and actionable tips on their smartphones and other connected devices. <\/span><span style=\"font-weight: 400;\">Gaining valuable insights into the conditions of machines allows manufacturers to schedule repairs proactively and avoid unexpected downtimes that can disrupt their operations and negatively impact their bottom line.<\/span><\/p>\n<h3 style=\"text-align: justify;\"><strong>Ensure Your Products Are Up to Standards<\/strong><\/h3>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">The manufacturing world has many federal regulatory restrictions, making it one of the most<\/span><a href=\"https:\/\/www.mercatus.org\/research\/data-visualizations\/regulatory-accumulation-manufacturing-sector#:~:text=Manufacturing%20is%20by%20far%20the,relevant%20to%20the%20manufacturing%20sector.\" target=\"_blank\" rel=\"noopener\"> <span style=\"font-weight: 400;\">highly regulated industries<\/span><\/a><span style=\"font-weight: 400;\">. Therefore, ensuring that products meet requirements and are defect-free is non-negotiable and can prevent companies from facing expensive fines.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">In contrast to manual inspection, computer vision can provide faster, more accurate, and more consistent reports on product quality. First, cameras set up in assembly lines can seamlessly capture photos and videos of products from multiple angles and upload them to a server. Then, a computer vision system starts detecting anomalies and defects while deciding if a specific component is absent or present by analyzing this visual information and comparing it to pre-existing datasets.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">As computer vision solutions use deep learning, the more data and feedback they receive, the better they get at assisting manufacturing companies in classifying defects and ensuring product quality.<\/span><\/p>\n<h3 style=\"text-align: justify;\"><strong>Create a Safe and Secure Work Environment<\/strong><\/h3>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">Due to heavy machinery, high noise levels, and harmful chemicals involved in the process, working in the manufacturing industry comes with numerous risks. There are around<\/span><a href=\"https:\/\/www.ilo.org\/moscow\/areas-of-work\/occupational-safety-and-health\/WCMS_249278\/lang--en\/index.htm\" target=\"_blank\" rel=\"noopener\"> <span style=\"font-weight: 400;\">340 million occupational accidents<\/span><\/a><span style=\"font-weight: 400;\"> worldwide, and manufacturing and construction employees endure the<\/span><a href=\"https:\/\/www.mymdnow.com\/blog\/osha-warns-that-manufacturing-employees-suffer-the-most-work-related-injuries\/\" target=\"_blank\" rel=\"noopener\"> <span style=\"font-weight: 400;\">highest workplace<\/span><\/a><span style=\"font-weight: 400;\"> injuries. That&#8217;s why providing a safe work environment is not open to debate.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">With a computer vision system, manufacturing companies can promptly detect potential hazards such as overcrowding on scaffolding, falling objects, and entry into exclusion zones. A computer vision solution can also monitor employees lifting equipment and alert them if they are walking by or standing under\/near a suspended load, reducing the risk of serious injury.<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">Additionally, computer vision in manufacturing can monitor if all workers are wearing the necessary personal protective equipment (PPE), such as hearing devices, hard hats, gloves, full body suits, and safety glasses. The system will flag concerns automatically so that line managers can take necessary actions. Bear in mind that the proper use of PPE can<\/span><a href=\"https:\/\/www.sciencedirect.com\/science\/article\/pii\/S2093791122000452\" target=\"_blank\" rel=\"noopener\"> <span style=\"font-weight: 400;\">prevent 37.6 percent of occupational injuries<\/span><\/a><span style=\"font-weight: 400;\"> and the spread of diseases, according to the Occupational Safety and Health Administration (OSHA).<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">The bottom line is that the manufacturing industry is becoming more competitive, and manufacturing companies are constantly under pressure to perform better than their competitors. And cutting-edge computer vision technology can help them gain valuable insight into their operations, optimize the manufacturing processes, build a safer environment for employees, and have a thriving business.<\/span><\/p>\n<hr \/>\n<p style=\"text-align: justify;\"><div class=\"widget\"><div class=\"aside-card\">\t\t\t<div class=\"textwidget\"><p><a class=\"third-1\" href=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/free-erp-buyers-guide\/\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" title=\"ERP Buyer's Guide\" src=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2019\/06\/erp-third.jpg\" alt=\"Download Link to ERP Buyer's Guide\" \/><\/a> <a class=\"third-2\" href=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/free-manufacturing-erp-buyers-guide\/\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" title=\"MERP Buyer's Guide\" src=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2019\/06\/merp-third.jpg\" alt=\"Download Link to MERP Buyer's Guide\" \/><\/a> <a class=\"third-3\" href=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/free-distribution-erp-buyers-guide\/\" target=\"_blank\" rel=\"noopener\"><img decoding=\"async\" title=\"DERP Buyer's Guide\" src=\"https:\/\/solutionsreview.com\/enterprise-resource-planning\/files\/2019\/06\/derp-third.jpg\" alt=\"Download Link to DERP Buyer's Guide\" \/><\/a><\/p>\n<\/div>\n\t\t<\/div><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"<p>As part of Solutions Review\u2019s\u00a0Contributed Content Series\u2014a collection of articles written by industry thought leaders in maturing software categories\u2014Sunil Kardam, the SBU Head of Logistics &amp; Supply Chain at Gramener, explains how computer vision technology can improve a company&#8217;s manufacturing processes. In the manufacturing world, companies constantly strive\u00a0to produce higher returns on capital, which makes [&hellip;]<\/p>\n","protected":false},"author":577,"featured_media":5494,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[5],"tags":[2750,2963,2754,2752,2751,2753],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Top 3 Uses of Computer Vision to Elevate Manufacturing Processes<\/title>\n<meta name=\"description\" content=\"As part of Solutions Review&#039;s Contributed Content Series, Sunil Kardam of Gramener explains how computer vision can improve manufacturing.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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